#########
|
Client:
|
#############
|
||||||||
Main Contractor:
|
###########
|
Consultant:
|
##############
|
|||||||
QA/QC:
|
################
|
|||||||||
Month & Year:
|
Dec-18
|
|||||||||
A. Inspections:
|
||||||||||
A1. Inspection status
|
||||||||||
Discipline
|
Total
submitted
|
Approved
( A)
|
Approved
with comments (B)
|
Not
Approved (C)
|
Awaiting
reply
|
|||||
This
Month
|
To
Date
|
This
Month
|
To
Date
|
This
Month
|
To
Date
|
This
Month
|
To
Date
|
This
Month
|
To
Date
|
|
###########- MEP
|
43
|
61
|
0
|
0
|
43
|
61
|
0
|
0
|
||
A2. Classification
of Inspections with status 'C'
|
||||||||||
Classification
of rejected Inspections
|
Status ( C )
|
|||||||||
This
Month
|
To
Date
|
|||||||||
Poor workmanship
|
||||||||||
Work not complete
|
||||||||||
Part of work not complete
|
||||||||||
Drawing / Method statement /
material, not approved
|
||||||||||
Proceeded without approval
|
||||||||||
Work not conforming with approved
drawing
|
||||||||||
Others (mention classification)-MEP Works
proceeded without civil clearance
|
||||||||||
Work not complete due to material
not available at site
|
||||||||||
Work not required in the area
|
||||||||||
Inspection not required
|
||||||||||
Inspection rejected due to time
constraint- only testing
|
||||||||||
Work not done as per requirement
of consultant
|
||||||||||
No access to the area due to civil
works going on
|
||||||||||
Total
|
0
|
0
|
||||||||
A3. Classification
of Inspections with status 'B'
|
||||||||||
Classification
of Inspection approved with comments
|
Status ( B )
|
|||||||||
This
Month
|
To
Date
|
|||||||||
General comments
|
43
|
61
|
||||||||
Workmanship to improve
|
||||||||||
Subject to completion of work
|
||||||||||
Subject to approval of drawing / Method statement / material
|
||||||||||
Subject to approval of test results / authority inspection
|
||||||||||
Unacceptable, not possible, beyond
contract, new requirement
|
||||||||||
Major comment- require urgent
action from SECL/SEMW. Require either re-inspection or evidence of compliance
of comments
|
2
|
|||||||||
Minor comments, need vouching from
site engineer and QC
|
3
|
8
|
||||||||
Ignorable comments- No action
required
|
4
|
8
|
||||||||
Total
|
43
|
61
|
||||||||
B. Nonconformities:
|
||||||||||
B1. NCR status- Externally issued to ############ by
Consultant
|
||||||||||
NCR
related to
|
Issued
NCR's
|
Open
NCR's
|
Closed
NCR's
|
|||||||
Responded
|
Not
responded
|
|||||||||
This
Month
|
To
Date
|
This
Month
|
To
Date
|
This
Month
|
To
Date
|
This
Month
|
To
Date
|
|||
SEMW
|
||||||||||
Supplier
|
||||||||||
Safety/
Environment
|
||||||||||
Total
|
0
|
0
|
0
|
0
|
0
|
0
|
0
|
0
|
||
B2. NCR status- issued by SECL or ################# Quality
departments
|
||||||||||
NCR
Issued to
|
Issued
NCR's
|
Open
NCR's
|
Closed
NCR's
|
|||||||
Responded
|
Not
responded
|
|||||||||
This
Month
|
To
Date
|
This
Month
|
To
Date
|
This
Month
|
To
Date
|
This
Month
|
To
Date
|
|||
SEMW
by SECL QA/QC dept.
|
||||||||||
Internally
to SEMW site team
|
||||||||||
Supplier
|
||||||||||
Total
|
0
|
0
|
0
|
0
|
0
|
0
|
0
|
0
|
||
B3. Average time to
close (B1) NCR's- Externally issued to SEMW (closed NCR's)
|
||||||||||
Duration
of NCR for closeout
|
No.
of NCR's
|
|||||||||
0-3
days
|
||||||||||
4-7
days
|
||||||||||
8-14
days
|
||||||||||
15-
30 days
|
||||||||||
31-60
days
|
||||||||||
61-90
days
|
||||||||||
91
+ days
|
||||||||||
Total
|
0
|
|||||||||
B4. Duration for
(B1) NCR's still open- Externally issued to ############# (Open NCR's)
|
||||||||||
Duration
of NCR Open
|
No.
of NCR's
|
|||||||||
0-7
days
|
||||||||||
8-14 days
|
||||||||||
15- 30 days
|
||||||||||
31-60 days
|
||||||||||
61-90 days
|
||||||||||
91- 120 days
|
||||||||||
121 + days
|
||||||||||
Total
|
||||||||||
B5. Root cause of
(B1) NCR's- Externally issued to ###############
|
||||||||||
Root
cause of NCR's
|
No.
of NCR's
|
|||||||||
Ignoring/ deviating from specification/ drawing
|
||||||||||
Ineffective communication
|
||||||||||
Ineffective supervision
|
||||||||||
Poor material handling or storage
|
||||||||||
Proceeding without approval
|
||||||||||
Subcontractor ignoring specification
|
||||||||||
Ignoring Safety Standards
|
||||||||||
Total
|
0
|
|||||||||
C. Equipment calibration / verification status:
|
||||||||||
Equipment
Type
|
Model
|
Last
Calibration
|
Certificate
No.
|
Next
Calibration
|
Status
|
|||||
HIOKI EARTH TESTER
|
3151
|
20-Jan-18
|
01-C18252
|
19-Jan-19
|
Approved
|
|||||
D. Training:
|
||||||||||
Date
|
Subject
/ topic
|
No.
of people
|
||||||||
E. Method Statement
status:
|
||||||||||
MS
#
|
Work
activity
|
Rev.
#
|
Approval
date
|
Approval
status
|
||||||
1
|
Installation of sleeves and puddle
flange
|
0
|
3-Jun-18
|
B
|
||||||
2
|
Installation & Testing of
Underground Drainage Piping
|
0
|
26-Apr-18
|
B
|
||||||
3
|
Installation of Testing of
Earthling System
|
1
|
22-May-18
|
B
|
||||||
4
|
Installation of Lightning
Protection System
|
1
|
22-May-18
|
B
|
||||||
5
|
Installation of
Embedded/Underground UPVC Ducts
|
1
|
7-May-18
|
B
|
||||||
6
|
Installation of Conduits, Boxes
and Accessories
|
0
|
7-Jun-18
|
B
|
||||||
7
|
Installation Of Cable Tray, Cable
ladder & trucking
|
0
|
23-Jun-18
|
B
|
||||||
8
|
Installation Of G.I Duct Works
|
0
|
23-Jun-18
|
B
|
||||||
9
|
Installation and Testing of Above
Ground Drainage System
|
0
|
12-Jun-18
|
B
|
||||||
10
|
Installation, Termination Of LV
Cables &Wires
|
0
|
4-Jul-18
|
B
|
||||||
11
|
Installation of MDB's, SMDB's
|
0
|
29-Jul-18
|
B
|
||||||
12
|
Installation of DB’s
|
0
|
29-Jul-18
|
B
|
||||||
13
|
Installation Of Switch, Socket
& Wiring Devices
|
0
|
19-Jul-18
|
B
|
||||||
14
|
Installation Of LV Switch Gears,
Capacitor Bank
|
0
|
29-Jul-18
|
B
|
||||||
15
|
Installation Of MCC's, VFD's
|
0
|
29-Jul-18
|
B
|
||||||
16
|
Installation Of Fire Alarm System
|
0
|
5-Jul-18
|
B
|
||||||
17
|
Installation of Chilled Water
Pipes
|
0
|
29-Jul-18
|
B
|
||||||
F. Inspection and
Test Plan status:
|
||||||||||
ITP
#
|
Work
activity
|
Rev.
#
|
Approval
date
|
Approval
status
|
||||||
1
|
Installation of sleeves and puddle
flange
|
0
|
3-Jun-18
|
B
|
||||||
2
|
Installation & Testing of
Underground Drainage Piping
|
0
|
26-Apr-18
|
B
|
||||||
3
|
Installation of Testing of Earthing System
|
1
|
22-May-18
|
B
|
||||||
4
|
Installation of Lightning
Protection System
|
1
|
22-May-18
|
B
|
||||||
5
|
Installation of Embedded/ Underground
UPVC Ducts
|
1
|
7-May-18
|
B
|
||||||
6
|
Installation of Conduits, Boxes
and Accessories
|
0
|
7-Jun-18
|
B
|
||||||
7
|
Installation Of Cable Tray, Cable
ladder & trucking
|
0
|
23-Jun-18
|
B
|
||||||
8
|
Installation Of G.I Duct Works
|
0
|
23-Jun-18
|
B
|
||||||
9
|
Installation and Testing of Above
Ground Drainage System
|
0
|
12-Jun-18
|
B
|
||||||
10
|
Installation, Termination Of LV
Cables &Wires
|
0
|
4-Jul-18
|
B
|
||||||
11
|
Installation of MDB's, SMDB's
|
0
|
29-Jul-18
|
B
|
||||||
12
|
Installation of DB’s
|
0
|
29-Jul-18
|
B
|
||||||
13
|
Installation Of Switch, Socket
& Wiring Devices
|
0
|
19-Jul-18
|
B
|
||||||
14
|
Installation Of LV Switch Gears,
Capacitor Bank
|
0
|
29-Jul-18
|
B
|
||||||
15
|
Installation Of MCC's, VFD's
|
0
|
29-Jul-18
|
B
|
||||||
16
|
Installation Of Fire Alarm System
|
0
|
5-Jul-18
|
B
|
||||||
17
|
Installation of Chilled Water
Pipes
|
0
|
29-Jul-18
|
B
|
||||||
G. Material sample
approval status:
|
||||||||||
Material
sample #
|
Material
description
|
Approval
date
|
Approval
status
|
Material
sample maintained in store?
|
||||||
1
|
Earthing Materials as
per delivery order no. DO/UASH/2018/2959 dated 1st May ‘18
|
23-May-18
|
Approved
|
Stored at Store
|
||||||
2
|
UPVC Duct pipes and
fabricated fittings for electrical as per delivery order no. 28032398 dated
09th June 2018
|
26-Jun-18
|
Approved
|
Stored at yard
|
||||||
3
|
PVC conduits and
accessories
|
26-Jun-18
|
Approved
|
Stored at yard
|
||||||
4
|
UPVC Duct pipes and Fabricated
fittings-Mechanical
|
2-Jul-18
|
Approved
|
Stored at yard
|
||||||
5
|
ERW Galvanized steel
pipe sleeves - mechanical
|
2-Jul-18
|
Approved
|
Stored at yard
|
||||||
6
|
MS Galvanized and
stainless steel puddle flanges- mechanical
|
2-Jul-18
|
Approved
|
Stored at yard
|
||||||
H. Exceptional
Quality issues experienced during the current reporting period:
|
||||||||||
I. Suggested
Solutions to address the Quality issues listed in 'H' above:
|
||||||||||
Prepared by:
|
##################
|
Date:
|
01-Dec-2018
|
|||||||
Signature:
|
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