ELECTRICAL QC WORKS @ RELATED : QA/QC monthly report

QA/QC monthly report

#########
Client:
#############
Main Contractor:
###########
Consultant:
##############
QA/QC:
################
Month & Year:
Dec-18





A.  Inspections:
A1. Inspection status
  Discipline
Total submitted
Approved ( A)
Approved with comments (B)
Not Approved (C)
Awaiting reply
This Month
To Date
This Month
To Date
This Month
To Date
This Month
To Date
This Month
To Date
###########- MEP
43
61
0
0
43
61
0
0


A2.  Classification of Inspections with status 'C'
Classification of  rejected Inspections
Status  ( C )
This Month
To Date
Poor workmanship


 Work not complete

 Part of work not complete


Drawing / Method statement / material, not approved


 Proceeded without approval


Work not conforming with approved drawing


 Others (mention classification)-MEP Works proceeded without civil clearance


Work not complete due to material not available at site


Work  not required in the area


Inspection not required


Inspection rejected due to time constraint- only testing


Work not done as per requirement of consultant


No access to the area due to civil works going on


  Total
0
0
A3.  Classification of Inspections with status 'B'
Classification of Inspection approved with comments
Status  ( B )
This Month
To Date
  General comments
43
61
  Workmanship to improve


  Subject to completion of work


  Subject to approval of drawing / Method statement / material


  Subject to approval of test results / authority inspection


Unacceptable, not possible, beyond contract, new requirement


Major comment- require urgent action from SECL/SEMW. Require either re-inspection or evidence of compliance of comments

2
Minor comments, need vouching from site engineer and QC
3
8
Ignorable comments- No action required
4
8
  Total
43
61
B. Nonconformities:
B1. NCR status- Externally issued to ############ by Consultant
NCR related to
Issued NCR's
Open NCR's
Closed NCR's
Responded
Not responded
This Month
To Date
This Month
To Date
This Month
To Date
This Month
To Date
SEMW








Supplier







Safety/ Environment








   Total
0
0
0
0
0
0
0
0
B2. NCR status- issued by SECL or ################# Quality departments
NCR Issued to
Issued NCR's
Open NCR's
Closed NCR's
Responded
Not responded
This Month
To Date
This Month
To Date
This Month
To Date
This Month
To Date
SEMW by SECL QA/QC dept.








Internally to SEMW site team








Supplier








  Total
0
0
0
0
0
0
0
0
B3.  Average time to close (B1) NCR's- Externally issued to SEMW (closed NCR's)
Duration of NCR for closeout
No. of NCR's
0-3 days

4-7 days

8-14 days

15- 30 days

31-60 days

61-90 days

91 + days

Total
0
B4.  Duration for (B1) NCR's still open- Externally issued to ############# (Open NCR's)
Duration of NCR  Open
No. of NCR's
0-7 days

8-14 days

15- 30 days

31-60 days

61-90 days

91- 120 days

121 + days

Total

B5.  Root cause of (B1) NCR's- Externally issued to ###############
Root cause of NCR's
No. of NCR's
Ignoring/ deviating from specification/ drawing

Ineffective communication

Ineffective supervision

Poor material handling or storage

Proceeding without approval

Subcontractor ignoring specification

Ignoring Safety Standards

Total
0


C. Equipment calibration / verification status:
Equipment Type
Model
Last Calibration
Certificate No.
Next Calibration
Status
HIOKI EARTH TESTER
3151
20-Jan-18
01-C18252
19-Jan-19
Approved














D.  Training:
Date
Subject / topic
No. of people






E.  Method Statement status:
MS #
Work activity
Rev. #
Approval date
Approval status
1
Installation of sleeves and puddle flange
0
3-Jun-18
B
2
Installation & Testing of Underground Drainage Piping
0
26-Apr-18
B
3
Installation of Testing of Earthling  System
1
22-May-18
B
4
Installation of Lightning Protection System
1
22-May-18
B
5
Installation of Embedded/Underground UPVC Ducts
1
7-May-18
B
6
Installation of Conduits, Boxes and Accessories
0
7-Jun-18
B
7
Installation Of Cable Tray, Cable ladder & trucking
0
23-Jun-18
B
8
Installation Of G.I Duct Works
0
23-Jun-18
B
9
Installation and Testing of Above Ground Drainage System
0
12-Jun-18
B
10
Installation, Termination Of LV Cables &Wires
0
4-Jul-18
B
11
Installation of MDB's, SMDB's
0
29-Jul-18
B
12
Installation of  DB’s
0
29-Jul-18
B
13
Installation Of Switch, Socket & Wiring Devices
0
19-Jul-18
B
14
Installation Of LV Switch Gears, Capacitor Bank
0
29-Jul-18
B
15
Installation Of MCC's, VFD's
0
29-Jul-18
B
16
Installation Of Fire Alarm System
0
5-Jul-18
B
17
Installation of Chilled Water Pipes
0
29-Jul-18
B











F.  Inspection and Test Plan status:
ITP #
Work activity
Rev. #
Approval date
Approval status
1
Installation of sleeves and puddle flange
0
3-Jun-18
B
2
Installation & Testing of Underground Drainage Piping
0
26-Apr-18
B
3
Installation of Testing of Earthing  System
1
22-May-18
B
4
Installation of Lightning Protection System
1
22-May-18
B
5
Installation of Embedded/ Underground  UPVC Ducts
1
7-May-18
B
6
Installation of Conduits, Boxes and Accessories
0
7-Jun-18
B
7
Installation Of Cable Tray, Cable ladder & trucking
0
23-Jun-18
B
8
Installation Of G.I Duct Works
0
23-Jun-18
B
9
Installation and Testing of Above Ground Drainage System
0
12-Jun-18
B
10
Installation, Termination Of LV Cables &Wires
0
4-Jul-18
B
11
Installation of MDB's, SMDB's
0
29-Jul-18
B
12
Installation of  DB’s
0
29-Jul-18
B
13
Installation Of Switch, Socket & Wiring Devices
0
19-Jul-18
B
14
Installation Of LV Switch Gears, Capacitor Bank
0
29-Jul-18
B
15
Installation Of MCC's, VFD's
0
29-Jul-18
B
16
Installation Of Fire Alarm System
0
5-Jul-18
B
17
Installation of Chilled Water Pipes
0
29-Jul-18
B







G.  Material sample approval status:
Material sample #
Material description
Approval date
Approval status
Material sample maintained in store?
1
Earthing Materials as per delivery order no. DO/UASH/2018/2959 dated 1st May ‘18
23-May-18
Approved
Stored at Store
2
UPVC Duct pipes and fabricated fittings for electrical as per delivery order no. 28032398 dated 09th June 2018
26-Jun-18
Approved
Stored at yard
3
PVC conduits and accessories
26-Jun-18
Approved
Stored at yard
4
 UPVC Duct pipes and Fabricated fittings-Mechanical
2-Jul-18
Approved
Stored at yard
5
ERW Galvanized steel pipe sleeves - mechanical
2-Jul-18
Approved
Stored at yard
6
MS Galvanized and stainless steel puddle flanges- mechanical
2-Jul-18
Approved
Stored at yard






H.  Exceptional Quality issues experienced during the current reporting period:






I.  Suggested Solutions to address the Quality issues listed in 'H' above:








  Prepared by:         
##################

Date:
01-Dec-2018
  Signature:  












No comments:

www.electricalqcblogspot.com